Discover the Future of Remote Services & Monitoring in the Packaging and Processing Industry

“Trends in Remote Services & Monitoring” – a PMMI 2024 report, in collaboration with Interact Analysis, offers an authoritative analysis of the advancements in remote services within the packaging and processing sector. This document is essential for professionals seeking to understand the post-pandemic industrial landscape.

Key Points of the Report:

  1. Remote Services Overview: The report defines remote services as a set of tools used by end-users to support operations remotely. This includes Virtual Factory Acceptance Tests (FATs), remote support, commissioning, training, monitoring, predictive maintenance, and preventative maintenance.
  2. Usage Trends: Post-Covid-19, 54.1% of end-users have increased their investment in remote services and monitoring. The most utilized remote service is remote support (55.1%), followed by remote monitoring (37.5%). However, virtual FATs and remote commissioning are less popular.
  3. Drivers of Investment: The primary reasons for investing in remote services are reducing machinery downtime, optimizing machine performance, and increasing the speed of support. Cost reduction is less of a priority.
  4. Barriers to Adoption: The main barriers include the cost of service, limited IT skills, and cybersecurity risks. Retrofitting older machinery for remote services is a significant challenge.
  5. Cybersecurity Concerns: Concerns about cybersecurity are substantial, with malware, supply chain attacks, and data theft being the top fears. However, end-users are becoming less concerned as they strengthen IT networks and improve remote access methods.
  6. Interface Challenges: Many end-users face challenges with different remote service interfaces across machines. The majority use multiple interfaces, and only a minority have a unified interface.
  7. Remote Access Methods: Direct VPNs are the most common method for enabling remote access. The use of externally managed secure networks is expected to grow.
  8. Future Outlook: The report suggests that remote services will continue to play a significant role in end-user operations, with a focus on predictive maintenance and overcoming skills gaps.

The report highlights the growing importance and adoption of remote services in the packaging and processing industry, driven by the need to optimize operations and reduce downtime. While there are challenges, particularly in retrofitting older machinery and managing cybersecurity risks, the trend towards increased use of remote services is clear.

READ: 2024 Trends in Remote Services and Monitoring – PPMI REPORT

Unpacking the Trends: Insights from the PMMI 3rd Quarter 2023 Packaging Industry Report

In the ever-evolving landscape of the packaging industry, staying informed about the latest trends and data is crucial for businesses and professionals alike. The “3rd Quarter 2023 PMMI Quarterly How’s Business” report, published by PMMI, The Association for Packaging and Processing Technologies, offers a comprehensive analysis of the current state of the industry. This insightful report covers key aspects such as new orders, quotations/proposal activity, late payments, backlog, supply chain disruptions, and broader economic indicators like the Manufacturing Purchasing Managers’ Index (PMI), Consumer Price Index (CPI), and Producer Price Index (PPI).

From the contraction and expansion trends in new orders and quotations to the challenges and improvements in supply chain disruptions, the report provides a detailed look at the industry’s performance in the third quarter of 2023. Additionally, it delves into the broader economic context, offering valuable insights into the manufacturing sector’s health and price trends affecting the industry.

READ: Q3 2023 How’s Business Report – PMMI

Experiencing Innovation and Expertise at BakingTech 2024: WEBBER/SMITH Associates, Inc. Showcases Engineering Excellence

Lititz, PA – WEBBER/SMITH Associates, Inc., a leader in engineering design for food manufacturing and distribution facilities, is excited to announce its participation in the upcoming BakingTech 2024. This premier event, renowned in the baking industry, offers a unique platform for professionals to explore the latest trends, technologies, and solutions in the field.

A Glimpse into BakingTech 2024

BakingTech 2024 is set to be a hub of innovation and networking for baking professionals. This expo, known for its comprehensive coverage of the baking industry, provides an ideal stage for companies like WEBBER/SMITH to exhibit their expertise and connect with other industry leaders. The event promises to be a melting pot of ideas, showcasing cutting-edge technologies and groundbreaking approaches in bakery manufacturing.

WEBBER/SMITH Associates, Inc.: Engineering the Future of Food Manufacturing

At WEBBER/SMITH, we pride ourselves on being more than just an engineering firm. Based in Lititz, PA, we offer a full spectrum of in-house engineering services, excluding civil engineering, to design new facilities, renovate existing plants, and provide master planning services. Our focus is primarily on the dairy, meat, prepared foods, and bakery industries. What sets us apart is our specific engineering expertise in areas such as refrigeration, low-temperature buildings, and food processing systems, all while adhering to stringent USDA and FDA food plant sanitation requirements.

Why BakingTech 2024 is Crucial for Us

BakingTech 2024 aligns perfectly with our mission and expertise. As specialists in the design of food manufacturing facilities, particularly in the bakery industry, this expo gives us the opportunity to:

BakingTech 2024 aligns perfectly with our mission and expertise. As specialists in the design of food manufacturing facilities, particularly in the bakery industry, this expo gives us the opportunity to:

  • Showcase Our Expertise: We will be exhibiting our latest projects and innovations, especially those tailored to the bakery industry. This includes showcasing our capabilities in designing efficient, sanitary, and technologically advanced facilities.
  • Network with Industry Leaders: The expo is a gathering of the best in the business. It’s an opportunity for us to connect with potential clients, partners, and industry experts, expanding our professional network.
  • Learn and Grow: By attending seminars and workshops, we aim to stay ahead of industry trends and technological advancements, ensuring that our services remain at the forefront of engineering excellence.
  • Enhance Brand Visibility: Participating in such a prestigious event elevates our brand, positioning WEBBER/SMITH as a key player in the engineering design sector of the food industry.

What to Expect from Us at BakingTech 2024

Visitors to our booth at BakingTech 2024 can expect an interactive experience. Our team of experts will be on hand to discuss our services, share insights into our design processes, and explore potential solutions for your specific needs. We will also be showcasing case studies of our successful projects, demonstrating our commitment to innovation and excellence in engineering design.

Join Us at BakingTech 2024

We invite you to join us at BakingTech 2024 to experience firsthand the passion and expertise that WEBBER/SMITH Associates, Inc. brings to the engineering design industry. Whether you’re looking to upgrade your existing facility, embark on a new project, or simply want to learn more about the latest trends in food manufacturing design, our team is ready to welcome you.

Stay tuned for more updates as we prepare for an exciting and fruitful experience at BakingTech 2024!

Now Hiring Structural Design Specialist / Engineer

Job Title: Structural Design Specialist / Engineer 
Department: Structural Engineering 
Reports To: Structural Team Leader 
Approved Date:   
FLSA Status: Exempt 

SUMMARY 
Plans, conducts, and coordinates the various phases of structural engineering work for assigned projects. Performs work which involves conventional structural engineering practice but may include a variety of complex features. Work requires a broad knowledge of concrete, steel, and masonry design, and a good working knowledge of food processing and food distribution facilities.  Mission Focus: Professional Development, Excellence in Structural Design Services, Leading Edge Technology, Client Satisfaction. 

ESSENTIAL DUTIES AND RESPONSIBILITIES include the following. Other duties may be assigned. 

  • Must be an effective communicator with client, design team, and contractors in resolving and maintaining project direction. 
  • Works independently and is technically capable of providing most detailed structural calculations and specifications required to develop and define packaging and processing systems and layouts. 
  • Evaluates and recommends most design philosophies for project and determines engineering systems to be provided to meet the project program and client needs. 
  • Proficient with RISA, RAM and/or similar structural design software.  Must have the ability to become proficient in RISA and RAM.   
  • Can clearly outline design alternatives and provide summary of associated benefits/concerns. 
  • Works with other engineers and designers that may be assigned to the project team within the same discipline. 
  • Researches and applies code requirements in design including all necessary contacts with the appropriate local officials to ensure proper code compliance. 
  • Prepares most project specifications. Prepares addenda and bulletins to correct/clarify/alter contract documents when necessary. 
  • Responsible for review of project submittals and shop drawings. 
  • Conducts site surveys to determine conformance with design intent during construction and to evaluate existing conditions during design. Prepares reports to document surveys. 
  • Evaluates and responds to field questions and interprets drawing and specification conflicts; evaluates contractor alternates during bidding and construction. Makes recommendations for the resolution of conflicts. 
  • Evaluates, advises, and implements improvements to project delivery system including design procedures, construction materials, standard designs, etc. 
  • May assist the Structural Team Leader in training other engineers and designers on technical related issues. 
  • Must be familiar with the capabilities and limitations of Revit and AutoCAD 
  • Possesses discipline specific knowledge of regulatory agency guidelines including USDA, FDA, PMO, 3A standards, HACCP, and related issues. 
  • Experience and a working understanding of Windows programs such as Word and Excel as well as discipline specific programs 

EDUCATION and/or EXPERIENCE 
A bachelor’s degree in civil or architectural engineering is required at a minimum.  Also, the successful candidate must possess five (5) years, or more, of structural engineering experience.  

CERTIFICATES, LICENSES, REGISTRATIONS 
FE (Fundamentals of Engineering) certification required.  Being a Registered Professional Engineer is a plus. 

PHYSICAL DEMANDS 
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. 

While performing the duties of this job, the employee is regularly required to use hands to finger, handle, or feel; reach with hands and arms; and talk or hear. The employee frequently is required to stand, walk, and sit. The employee is occasionally required to stoop, kneel, crouch, or crawl. Specific vision abilities required by this job include close vision, distance vision, color vision, and the ability to adjust focus. Must be able to make site visits (travel utilizing air, train, and car) and move freely in customer facilities and construction sites. 

Job Type: Full-time 

Salary: $68,000.00 – $85,000.00 per year 

Benefits: 

  • 401(k) 
  • 401(k) matching 
  • Flexible schedule 
  • Health insurance 
  • Health savings account 
  • Paid time off 

Schedule: 

  • Monday to Friday 

Supplemental pay types: 

  • Bonus pay 

Education: 

  • Bachelor’s (Preferred) 

Experience: 

  • Food Industry/Cold Storage Project Management: 5 years (Preferred) 
  • Mechanical or Industrial Engineering: 1 year (Preferred) 

Work Location: Hybrid remote in Lititz, PA 17543 

Navigating Complex Engineering Projects: Lessons from a Bakery Dock Relocation

Exploring some engineering challenges, we spotlight a project by The WEBBER/SMITH Group: a small but intricate dock relocation for a California bakery. This task, necessitated by a state highway expansion impacting the bakery through eminent domain, exemplifies the diverse and intricate nature of engineering in the food industry, highlighting The WEBBER/SMITH Group’s ability to navigate and innovate in face of multifaceted challenges.

Project Overview: The Bakery Dock Relocation Challenge

The dock addition was necessitated by the loss of part of the bakery’s property due to highway expansion. This situation presented unique challenges:

  • Space Constraints: The property reduction led to limited space for the new dock.
  • Complex Coordination: Engagement with numerous stakeholders, including the bakery owner, tenant, lawyers, the County’s Transit Authority, and a civil consultant, was crucial.
  • Legal and Regulatory Navigation: Navigating the complexities of eminent domain and diverse legal requirements.
  • Power Supply Issues: Addressing the relocation of power poles and establishing a new power feed.
  • Parking and Site Restrictions: Balancing the need for parking with the spatial demands of the new dock.
  • Food Safety: The relocated dock introduced complexities in workflow, air ventilation, cross-contamination risks, and temperature management.

Proposed Solutions: Adapting to Constraints

The solutions to these challenges were as inventive as they were essential:

  • Redesigning Dock Access: The dock was reconfigured to allow trucks to back in directly, simplifying logistics.
  • Collaborative Approach: A concerted effort to meet all legal and regulatory standards involved close collaboration with various stakeholders.
  • Adapting to Space Limitations: The design was meticulously planned to utilize the reduced space effectively.
  • Power Infrastructure Redesign: Coordination with the power company was key in managing power pole relocation and new connections.
  • Efficient Use of Limited Space: Strategic placement of the dock and related facilities ensured operational efficiency and parking requirements were met.
  • Food Safe Design: This encompasses the implementation of advanced air filtration systems and hygienic surfaces to meet the highest standards for food safety and cleanliness, along with the creation of distinct zones for different types of food processing, such as raw and cooked foods, to effectively prevent cross-contamination.

Understanding the Project’s Complexity

As Rob Fisher, a seasoned design specialist at The WEBBER/SMITH Group, explains, “This project isn’t just about construction; it’s about navigating a maze of legal and logistical challenges.” This statement highlights the multifaceted nature of engineering projects, where technical expertise must be complemented with strategic problem-solving and effective communication.

Stakeholder Management in Engineering Projects

Effective management of diverse stakeholders was pivotal. Fisher notes, “In projects like these, effective communication is as crucial as technical expertise.” This project’s success depended on harmonizing the needs and inputs of multiple parties to create a cohesive and functional design.

Food Safety Solutions

As we navigated the complexities of the bakery dock relocation, our team prioritized food safety at every step. Our design strategy included the implementation of strategic zoning within the bakery to effectively separate different food processing areas and shipping zones, rigorously adhering to health and safety standards. These actions are a testament to our commitment to integrating advanced food safety solutions in our engineering designs. By embracing the principles of sanitary facility design such as managing material flows, controlling environmental conditions, and preventing contamination, we ensure that our projects not only meet but exceed the highest standards of food safety and hygiene.

Legal and Regulatory Challenges

Dealing with eminent domain and property rights, alongside local regulations and state laws, added layers of complexity to the project. “Every legal hurdle is an opportunity to innovate and adapt our design strategy,” Fisher asserts, underlining the importance of a flexible and innovative mindset in overcoming legal challenges.

Collaborative Problem-Solving

Collaboration was a cornerstone of this project. “Collaboration isn’t just about working together; it’s about blending diverse expertise to create the best possible solution,” Fisher remarks. This approach was vital in integrating different perspectives and skills to address the project’s challenges comprehensively.

Technical Challenges and Innovative Solutions

Addressing the technical challenges, particularly in adapting to limited space and managing the power supply, underscored the project’s complexity. “Engineering is not just about building structures; it’s about foreseeing challenges and preemptively addressing them,” Fisher explains, emphasizing the proactive nature of effective engineering.

Project Outcome

This bakery dock addition project, though small in scale, presented a microcosm of the complex challenges and innovative solutions that define The WEBBER/SMITH Group’s approach to engineering design in the food industry. It showcases their capability to navigate multifaceted challenges with agility and creativity, solidifying their position as a leader in the field.

About The WEBBER/SMITH Group

The WEBBER/SMITH Group, along with its related corporations AE Design, Inc., and EA Design Concepts, Inc., brings a wealth of expertise to the table. Specializing in the design of food manufacturing and distribution facilities, they offer comprehensive solutions, including in-house engineering disciplines and a deep understanding of USDA and FDA requirements. Their work in industries like dairy, meat, prepared foods, and bakery not only meets the necessary standards but also sets new benchmarks in food-safe environment design.