The Importance of Collaboration in Structural Engineering: A Key to Success at WEBBER/SMITH

In the discipline of structural engineering, especially in the food and beverage manufacturing industry, collaboration is essential. At WEBBER/SMITH Associates, Inc., we pride ourselves on our ability to integrate various engineering disciplines to create structures that are not only robust and compliant but also tailored to the unique needs of our clients. This collaborative approach is crucial in navigating the complexities of modern structural engineering.

Collaborative Dynamics in Structural Engineering

Structural engineering is a field that requires meticulous attention to detail. In the food and beverage sector, this is compounded by stringent regulatory requirements and specific client needs. Rich Thibeault, Manager of the Structural Engineering Department at WEBBER/SMITH, highlights the importance of this integration, stating, “Working closely with other disciplines ensures compliance with building codes and aligns with the specific needs of MEP systems.”

This statement underscores the essence of our collaborative approach. Structural engineering cannot operate in isolation. It requires a symphony of expertise, where mechanical, electrical, plumbing, and architectural disciplines come together to create a harmonious and efficient structure.

Incorporating Unique Structural Challenges

In the food and beverage processing and distribution industry, there are unique challenges with structural engineering. Our Structural Engineering professionals are adept at low and medium temperature building design, understanding the nuances of expansion/contraction, temperature gradients, and the impact of different room temperatures on structural components. We consider factors such as seismic zone requirements, wind shear, and snow load in our designs, ensuring durability and compliance.

Integrating Disciplines for Comprehensive Solutions

At WEBBER/SMITH, we understand that integrating various engineering disciplines is crucial for the success of any project. For instance, in most food processing plants, the placement of heavy equipment, the need for temperature control, and the routing of electrical and plumbing systems all have implications on the structural design. The coordination between the structural team and other engineering disciplines ensures that these factors are considered from the outset, leading to a more streamlined and effective design process.

Navigating Complex Building Codes and Client Needs

One of the most challenging aspects of structural engineering in the food and beverage industry is navigating the complex web of state-specific building codes. Thibeault notes, “Each state has its own licensing and building code requirements. Our job is to ensure compliance across these diverse regulations.” This is where the collaborative spirit of WEBBER/SMITH shines. By bringing together experts from various fields, we can tackle these complexities more effectively, ensuring that our designs not only comply with the codes but also align with our clients’ operational needs.

Addressing Specific Design Requirements

Many of our clients have washdown chemicals that we need to consider when selecting structural components and designing production platforms. Our designs incorporate chemical resistance, where needed, and smooth, washable surfaces in food-safe production spaces. We also specialize in handling unique structural design loads, including walk-on ceilings, conveyors, process and utility piping, as well as vibrating and shaking equipment.

The Role of Technology in Enhancing Collaboration

Advancements in technology have significantly enhanced our ability to collaborate effectively. Thibeault mentions the adoption of new software like RISA, which allows for more sophisticated structural analysis and design. Additionally, the integration of Building Information Modeling (BIM) systems has revolutionized how different engineering disciplines collaborate, allowing for a more cohesive and integrated design process.

Enhanced Structural Options for Food Plant Engineering

Incorporating insights from Food Plant Engineering, we recognize the variety of structural framing and equipment support options available for operations. The optimal choice depends on factors such as the type of food processing or storage, sanitation requirements, building size and height, and equipment locations. Options like conventional framing, concrete pre-cast, box-inside-box, rigid frame, platforms, and foundations each offer unique advantages and must be carefully considered in the design process. This further emphasizes the need for a collaborative approach, as each option impacts various aspects of the facility’s design and functionality.

The Future of Collaborative Structural Engineering at WEBBER/SMITH

Looking ahead, the importance of collaboration in structural engineering will only continue to grow. As the food and beverage industry evolves, with new processing technologies and changing regulatory landscapes, the need for cohesive and integrated engineering solutions becomes even more critical.

At WEBBER/SMITH, we are committed to staying at the forefront of this evolution. Our collaborative approach, combined with our deep expertise in the food and beverage sector, positions us uniquely to meet the challenges of the future. As Thibeault aptly puts it, “Our goal is to not just meet the current standards but to anticipate and be ready for future developments in the industry.”

Meeting the Movers and Shakers of the Meat, Poultry, and Egg Industries at IPPE 2024

Unprecedented Global Gathering at IPPE 2024

The International Production & Processing Expo (IPPE) 2024 at the Georgia World Congress Center in Atlanta is not just an event; it’s a pivotal global gathering for professionals in the meat, poultry, egg, and animal food industries. Representing a diverse mix of C-level management, sales, marketing, operations, engineering, and R&D professionals, IPPE 2024 stands as a testament to the industry’s commitment to innovation and excellence.

Exploring Cutting-Edge Technology and Services

IPPE 2024 showcases an extensive range of the latest technology, equipment, services, and products. The expo floors buzz with excitement, as over 1,000 exhibitors from around the world display solutions that are shaping the future of food production. Attendees have the unique opportunity to witness firsthand the latest in processing equipment, packaging solutions, and technological advancements in the animal food industry.

Networking and Business Development Opportunities

One of the core reasons to attend IPPE is the unparalleled networking opportunities it provides. It’s a space where industry leaders and newcomers alike can build relationships, find new suppliers and vendors, and connect with colleagues. This year’s event promises to foster these connections more than ever, offering a platform for meaningful discussions, partnership formations, and knowledge sharing among global professionals.

Learning from Industry Experts and Thought Leaders

IPPE 2024 is not just about showcasing products; it’s also a hub for learning and professional growth. The event features seminars and panels led by industry experts, providing insights into the latest research, best practices, and emerging trends in the meat, poultry, and egg industries. These sessions are invaluable for anyone looking to stay ahead of the curve in the rapidly evolving animal food sector.

IPPE 2024 Floor Plan

The Global Impact of IPPE

Reflecting on the 2023 IPPE, which welcomed attendees from 125 countries, IPPE 2024 is set to have an even more significant global impact. The diversity of the attendees not only enhances the learning and networking experience but also provides a broader perspective on the challenges and opportunities facing the global animal food industry.

Why IPPE 2024 Is a Must-Attend Event

For anyone involved in the production and processing of eggs, meat, poultry, or animal feed, IPPE 2024 is an unmissable event. It’s where the latest innovations are unveiled, where the industry’s future is discussed, and where the global community comes together to envision and shape the future of animal food production. Whether you’re a seasoned professional or new to the field, IPPE 2024 offers an unparalleled experience for growth, learning, and connection.

FPSA Design-Build Network Welcomes Ben Reeder as Vice-Chair

WEBBER/SMITH Associates, Inc. is pleased to announce that Ben Reeder, our Director of Business Development & Marketing, has been elected as the Vice-Chair of the Food Processing Suppliers Association (FPSA) Design-Build Network.

The FPSA Design-Build Network is a dynamic collective of architects, designers, engineers, constructors, and industry specialists. It is dedicated to pioneering innovative solutions in the food and beverage industry through a design-build approach. The Network emphasizes collaboration and knowledge-sharing, aiming to enhance the development of food processing facilities for the benefit of the industry and its consumers.

In his role as Vice-Chair, Ben Reeder will contribute to the Network’s mission, bringing his experience and insight to this collaborative endeavor. His involvement represents an exciting opportunity to further the goals of the Network and enrich the broader food processing community.

The FPSA Design-Build Network continues to be a driving force in shaping the future of food processing facilities, focusing on innovation, efficiency, and sustainability. We are enthusiastic about the potential advancements and industry contributions that will stem from this collaborative effort.

For further details and to stay updated on the FPSA Design-Build Network’s initiatives, please visit https://www.fpsa.org/networks/

Revolutionizing Food-Safe Architectural Design: A Blend of Expertise and Innovation

At The WEBBER/SMITH Group, we’re not just engineering structures; we’re crafting the future of food manufacturing and distribution. Our passion for excellence is evident in every project, whether in distribution centers and campuses or in processing facilities for dairy, meat, prepared foods, or bakery goods. We delve deep into the heart of the supply chain and food industry, leveraging our extensive suite of engineering and architectural disciplines to meet its unique demands.

Innovation: Tailored Solutions, Exceptional Outcomes

Our Architect, Eric Eshbach, who leads the department, understands that innovation and code / regulation compliance go hand in hand. “Each project is an opportunity to challenge the status quo, ensuring every design meets the rigorous sanitation standards of the USDA and FDA along with the life safety requirements of the building code. It’s more than just aesthetics; it’s about creating spaces where operational efficiency and safety are paramount.”

Architectural Design: A Fusion of Form and Function

Designing food-safe environments for buildings in the food and beverage industry is a complex challenge with its own unique parameters. Eric explains, “We’re not merely designing a box to house some product; we’re crafting spaces that ensure food safety and quality and enhance the workplace environment.” Planning and designing these types of facilities requires a wholistic view and understanding of all engineering disciplines involved and necessitates meticulous attention to detail. At The WEBBER/SMITH Group we commit ourselves to these aspects, ensuring every project meets the highest standards of safety and functionality.

Advancement: Harnessing the Power of Technology

Embracing technological advancements is at the core of our innovative spirit. The integration of Building Information Modeling (BIM) has transformed our design process, allowing for extraordinary collaboration and precision. “BIM is more than a tool; it has revolutionized how we tackle complex challenges and develop effective solutions,” says Eric. This technology enables us to visualize, simulate, and analyze a facility’s functionality before its construction, allowing for the clearest path to a successful project.

Philosophy: Design as a Reflection of Brand Essence

Our building designs are more than structures; they’re a manifestation of a company’s brand identity. Every design choice, from the broad strokes to the smallest of details, like door handles, mirrors the brand’s ethos. This philosophy means that our designs do more than function; they communicate a message, enhancing a company’s market position and fortifying its brand image.

Sustainability: A Commitment to the Future

We recognize the significant environmental impact of the food industry and are committed to creating designs that are not just efficient but environmentally responsible. “We seek for our designs to be forward-thinking, robust and have longevity in order to adapt to future needs and demands.”

Service: A Client-Centric Journey

Every client brings unique challenges and needs. As architects our role is to understand these and create a solution to them in our designs. We endeavor to serve our client and this approach ensures that our solutions are not only innovative but also aligned with each client’s specific requirements and corporate culture.

Forging the Future of Food-Safe Design

Looking to the future, we stay committed to growth and change in architecture and engineering. “The industry is evolving, and our approach and designs must as well,” Eshbach asserts. At The WEBBER/SMITH Group we’re dedicated to pushing the boundaries, ensuring that we continue to be pioneers in comprehensive, future-ready, client-based solutions for the supply chain and food industry.

Keith Shollenberger’s Approach to Building Design Success

An Integral Part of Engineering Leadership

As President and CEO of WEBBER/SMITH Associates, Inc., Keith Shollenberger, P.E., brings a hands-on, team-oriented approach to the field of design-build engineering. His 38 years in facility design and project management reflect a commitment not just to leading projects, but to working alongside his team to blend engineering excellence with client satisfaction.

Educational and Professional Background

Keith, holding a B.S. in Structural Design and Construction Engineering Technology from The Pennsylvania State University and an M.B.A. from Saint Joseph’s University, credits his education for shaping his professional approach. His progression from a structural engineer to leading WEBBER/SMITH is a journey marked by hard work and a dedication to learning.

Effective Project Management

“Separating design from management in our projects ensures clarity and focus,” explains Keith. This method, honed during his management of significant projects, including those early in his career, is key to WEBBER/SMITH’s efficient operations. It reflects Keith’s commitment to proactive project management to enhance the quality of engineering work.

Building Client Relationships

“Adapting to various project sizes is essential for maintaining strong client relationships,” says Keith. This adaptability, combined with a focus on customer relations, helps WEBBER/SMITH meet the varying demands of the food manufacturing and distribution industry, handling everything from consultations to major projects.

Focus on Cost-Effectiveness and Operational Efficiency

For Keith and his team, efficiency is essential. “Our project managers do more than oversee the technical side; they ensure each project is cost-effective and operationally efficient,” he notes. This emphasis is vital for maintaining the firm’s competitive edge and effectiveness in its deliverables.

Fostering a Team-Based Company Culture

Keith is proud of the company’s culture, which is rooted in teamwork, preparedness, and accountability. “Our team members’ long tenure is a testament to the positive, collaborative environment at WEBBER/SMITH,” he remarks. This atmosphere is key to fostering innovation and excellence in engineering.

Addressing Design-Build Challenges

As an independent firm, WEBBER/SMITH encounters unique design-build challenges. Keith’s strategic, adaptable approach is central to these challenges. “Our independence allows us flexibility with contractors, adapting our methods to specific project needs,” he explains. This adaptability is crucial in the dynamic field of design-build engineering.

Understanding Client Needs and Industry Expectations

“In engineering, it’s about understanding client needs and managing expectations,” Keith points out. Striking this balance is crucial for shaping client perceptions and ensuring successful project outcomes.

Building a Collaborative Future

Under Keith Shollenberger’s stewardship, WEBBER/SMITH emphasizes hands-on management, effective project management, and strong client relationships, along with team development. His leadership is guiding the firm towards a future where teamwork and innovation are at the forefront of design-build engineering.”

Keith Makes Sure We Know: It’s All about the Team

In addition to Keith Shollenberger’s leadership, WEBBER/SMITH Associates, Inc. thrives under the guidance of other key leaders who share the same values and vision for the company. This shared commitment to excellence, innovation, and teamwork is evident in the work of Stephan Shaub, Jim Depew, and Drew Blank, each bringing their unique expertise and experience to the firm.

Stephan Shaub, as the Senior Refrigeration Systems Specialist and Principal, leads the Refrigeration Department with over 40 years of experience. His deep understanding of refrigeration systems, floor warming systems, and refrigeration control systems, along with his involvement in OSHA’s Process Safety Management and the EPA’s Risk Management Program, brings a level of technical proficiency and industry leadership that complements the firm’s vision. Shaub’s role in educating and training clients in ammonia and PSM standards further underscores the company’s commitment to client service and technical excellence.

Jim Depew and Drew Blank, serving as Vice President of Engineering and Vice President of Project Management respectively, also embody the firm’s ethos. Depew’s 34 years of experience in mechanical system design and project administration, and Blank’s two decades of expertise in project management and engineering, represent the depth and breadth of knowledge within WEBBER/SMITH. Their hands-on approach to overseeing design activities and managing projects aligns seamlessly with the company’s focus on collaborative, innovative solutions that meet client needs.

Together, these leaders form a cohesive unit that upholds the company’s values of teamwork, innovation, and a client-centered approach. Their collective experience and leadership ensure that WEBBER/SMITH remains at the forefront of design-build engineering, setting a standard for excellence and collaboration in the industry.

Join Our Journey: Collaborate with WEBBER/SMITH for Innovative Engineering Solutions

As WEBBER/SMITH Associates, Inc. continues to lead in design-build engineering, we invite you to join our journey towards innovative, efficient, and client-focused solutions. Whether you’re seeking expert guidance in refrigeration systems, mechanical design, or comprehensive project management, our team is ready to collaborate and bring your vision to life. Connect with us to explore how our blend of experience, innovation, and teamwork can make a significant difference in your next project. Let’s build the future together.